Business Details
50+ Years
experience
Precision Engineering Since 1928
Established in 1928, TS Henderson has evolved from a repair garage into a globally recognised precision engineering firm. Our 80+ years of expertise are rooted in continuous technological innovation, from early cam auto machines to state-of-the-art CNC machining systems operating 24/7. We specialise in producing complex components for industries ranging from automotive to aerospace, maintaining tolerances as tight as 5 microns through advanced 3D printing, sliding head technology, and multi-axis milling.Our commitment to quality is evidenced by ISO 9001:2015 certification and investments in LED lighting, automated machinery, and apprenticeship programs. With a 14,500sqft facility near Hay-on-Wye, we combine traditional engineering excellence with modern production efficiency to deliver cost-effective solutions for one-off prototypes to high-volume production runs.
Services
CNC Turning
3D Printing
CNC Milling
Sliding Head Technology
Fabrication
Surface Grinding
Thread Rolling
Deburring Systems
After Finishing
Conventional Machining
Details
- Year established: 1928
Highlights and features
- We offer 80+ years of precision engineering experience
- Our 24/7 lights-out production ensures fast turnaround times
- ISO 9001:2015 certified quality management system
- We machine 10+ material types including titanium and carbon fiber
- Investment in LED technology reduces environmental impact
Associations and certifications
- ISO 9001:2015
What people say
Very good to work with
Helpful and accommodating
Four generations of experience
Top quality industry-leading quotes
Fast reliable service
Services
CNC Turning
Our CNC turning services utilise 10 fixed head centres with magazine bar feed systems for high-precision components. Capable of 24/7 production with tolerances under 10 microns, we handle materials from mild steel to exotic alloys. Advanced features include driven tooling for combined turning/milling operations and Renishaw tool pre-setters for enhanced accuracy.
3D Printing
We offer FDM and SLA 3D printing with 20+ material options including carbon fiber composites and medical resins. Our technology enables prototyping and small batch production with 5-micron precision. In-house CAD design support ensures manufacturability, while 24/7 production with camera monitoring guarantees consistent quality for complex geometries.
Sliding Head Technology
The SR-32J sliding head lathe reduces cycle times by 50% through simultaneous main/sub-spindle operations. Ideal for complex, high-volume components, this technology achieves superior concentricity and surface finish. Capabilities include angular drilling, thread whirling, and deep-hole machining with programmable C-axis control on both spindles.
Surface Grinding
Our Jones & Shipman surface grinders deliver flatness tolerances within 0.001mm using electromagnetic chucks. We handle form grinding, angle work via magnetic sine tables, and chipper blade sharpening. The 540p and 1400LAR models ensure precision for both small components and large industrial parts.
Deburring Systems
Automated bowl deburring removes sharp edges from machined parts with batch capacities up to 500kg. This process eliminates manual finishing variability while providing anti-rust protection. We offer free sample processing and full batch traceability for consistent quality in high-volume production runs.
Questions
What industries do you serve?
We support automotive, aerospace, medical, and industrial sectors with precision-machined components.
What materials can you work with?
We machine stainless steel, aluminium, brass, titanium alloys, and engineering plastics like PEEK.
Are you ISO certified?
Yes, we maintain ISO 9001:2015 certification for quality management systems.
Do you offer prototyping services?
Yes, our 3D printing and CNC machining capabilities support rapid prototyping and small batch production.
What is your production capacity?
Our 14,500sqft facility handles one-offs to high-volume 24/7 production runs using automated machinery.
How do you ensure quality control?
We implement ISO 9001 processes, in-process inspections, and final quality checks with calibration records.
