Business Details
20 Years
experience
Your Trusted Electrical Engineering Partner in Runcorn
Established in 2006, AV Control Systems has grown from a local electrical engineering provider to a globally recognised automation solutions specialist. Our reputation for quality and precision has been built through over 30 years of combined industry experience, supported by our recent relocation to a state-of-the-art fabrication and office facility in Runcorn, Cheshire. We specialise in delivering custom-built automation solutions tailored to the unique demands of diverse sectors including automotive, pharmaceuticals, and nuclear energy. Our commitment to excellence is evidenced by our membership of the Guild Of Master Craftsmen, a testament to our technical expertise and integrity. Operating across the North West, Merseyside, and internationally in countries such as South Korea and Australia, we combine local responsiveness with global capability.Our services span control panel assembly, electrical design, energy-saving systems, and software development, all underpinned by rigorous compliance with BS7671 standards. With a focus on innovation and client collaboration, we work closely with manufacturers and project engineers to ensure optimal system performance. Our team's proficiency in AutoCAD, EPLAN, and PLC programming environments enables us to deliver documentation and automation solutions of the highest calibre. By maintaining partnerships with leading equipment manufacturers and utilising advanced data-logging technologies, we guarantee reliable, future-proof systems. This combination of technical mastery, global reach, and client-centric approach positions us as a trusted partner for complex automation challenges.
Services
Control Panel Assembly
Electrical Design
Energy Saving
Installation
Software Design
Details
- Year established: 2006
Highlights and features
- We have over 30 years of combined experience in electrical engineering
- Our team holds membership of the Guild Of Master Craftsmen
- We operate globally with projects completed in South Korea and Australia
- We use industry-standard software including AutoCAD and EPLAN
- Our systems comply with BS7671 and ECA certification standards
Associations and certifications
- Guild Of Master Craftsmen
Services
Control Panel Assembly
Our Runcorn facility produces custom control panels using premium components from trusted manufacturers. Each assembly undergoes rigorous testing to ensure safety and reliability. Our skilled team works closely with suppliers to optimise performance, delivering systems that meet exact client specifications while maintaining full compliance with industrial regulations.
Electrical Design
We provide comprehensive electrical design services, acting as an outsourced engineering department for clients. Using AutoCAD and EPLAN software, we create detailed documentation packages while advising on component selection and system optimisation. Our expertise spans HVAC, refrigeration, and chemical processing applications.
Energy Saving
Our energy efficiency services include site surveys, power monitoring, and custom equipment installation. We've helped clients achieve 30-120K annual savings through targeted interventions like cooler system upgrades and HVAC modifications, with accelerated tax relief available on qualifying investments.
Installation
We deliver high-standard installations across diverse industries, including stainless steel containment systems with IP65+ protection. Our team ensures full compliance with BS7671 standards while providing on-site modifications to existing systems, maintaining operational continuity during upgrades.
Software Design
Our PLC and HMI programming services cover multiple platforms including Siemens, Allen Bradley, and Mitsubishi. We develop custom software solutions while offering 'build only' services for client-supplied documentation, ensuring flexibility across automation requirements from simple control systems to complex industrial processes.
Questions
What industries do you specialise in?
We serve automotive, brewery, chemicals, manufacturing, nuclear, oil and gas, pharmaceuticals, plastics, and recycling sectors.
Are your systems compliant with industry standards?
All electrical work meets BS7671 standards and ECA certification requirements.
Do you offer international services?
Yes, we've commissioned systems in South Korea, Switzerland, and Australia.
What software platforms do you use?
We work with AutoCAD, EPLAN, Siemens TIA Portal, Allen Bradley, and Mitsubishi systems.
How do you ensure energy efficiency?
Our energy-saving solutions have achieved up to 50% reductions in targeted plant operations.