Business Details
Precision CNC Machining & Pallet Master Systems in Corby
Maylan Engineering has established itself as a global leader in the manufacture of CNC precision machined components and assemblies, combining technical excellence with unwavering reliability. Based in Corby, our strategic location in the heart of the United Kingdom enables efficient distribution to serve both national and international markets. Our comprehensive capabilities include CNC turning and milling machines, enabling the production of complex components from diverse materials such as mild steels, stainless steels, titanium, and plastics. We cater to production volumes ranging from single samples to large-scale batches, ensuring flexibility for our clients' needs. Our proprietary innovation, the Maylan Pallet Master, revolutionises productivity by converting standard Vertical Machining Centres into twin pallet units, delivering a 35% average output increase while reducing operator fatigue. This patented system requires no hydraulic or electrical connections, operates manually, and can be retrofitted to existing machinery or integrated with new installations.Our rigorous quality assurance processes, underpinned by ISO 9001:2008 accreditation, ensure all equipment meets exacting standards, supported by a twelve-month warranty. Our supply chain management team oversees sub-contract processing and procurement of critical components, including motors and electrical systems, to maintain seamless production workflows. With CNC lathes featuring C and Y axis capabilities, twin turrets, and sub-spindles, alongside milling machines with 4th axis functionality and 12,000 rpm spindle speeds, we deliver precision engineering solutions across diverse industries. Our commitment to innovation, technical expertise, and customer-centric approach has solidified our reputation as a trusted partner for complex machining requirements.
Services
CNC Machining
Precision Components
Pallet Master Systems
Sub-Assemblies
Supply Chain Management
Highlights and features
- ISO 9001-certified quality assurance processes
- 35% average productivity increase with Pallet Master
- Twelve-month warranty on all equipment
- Global distribution network from Corby base
- Comprehensive CNC capabilities up to 12,000 rpm
Associations and certifications
- ISO 9001:2008
Services
CNC Machining
Our CNC machining services utilise advanced turning and milling equipment to produce complex components with tolerances as tight as 0.001mm. Capable of handling materials from mild steel to titanium, we support production runs from prototypes to thousands of units. Our 4th axis milling machines achieve 12,000 rpm spindle speeds while maintaining dimensional accuracy across batch sizes.
Pallet Master Systems
The Maylan Pallet Master transforms single-pallet machining centres into twin-pallet systems, increasing productivity by up to 35%. This manual system requires no electrical connections and installs in three hours. By enabling simultaneous workpiece loading/unloading during machining cycles, it reduces downtime while maintaining operator safety and process consistency.
Precision Components
We manufacture precision components from 6mm to 790mm diameters in metals and plastics. Our CNC lathes with C/Y axis and sub-spindles produce complex geometries, while milling machines handle envelopes up to 1300x610x640mm. Materials include stainless steel, inconel, and engineering plastics for aerospace, automotive, and industrial applications.
Sub-Assemblies
Our sub-assembly services combine machined components with procured elements like motors and PCBs. The supply chain team manages quality control across third-party parts, ensuring complete systems meet functional specifications. This integrated approach reduces client procurement complexity while maintaining traceability through ISO-certified processes.
Supply Chain Management
We coordinate complete supply chains for manufactured products, managing sub-contract processing and component procurement. Our team ensures timely delivery of motors, electrical harnesses, and PCBs while maintaining quality standards. This holistic approach guarantees seamless integration of machined parts with purchased components in final assemblies.
Questions
What is the Maylan Pallet Master?
The Maylan Pallet Master is a manual system that converts single-pallet machining centres into twin-pallet units, increasing productivity by up to 35% through simultaneous workpiece loading and machining.
What materials can you machine?
We work with mild steels, stainless steels, duplex/super duplex alloys, inconel, titanium, cast iron, and engineering plastics for diverse industrial applications.
What production volumes do you handle?
Our CNC capabilities support production runs from single prototypes to thousands of units, with turning capacities up to 790mm diameter and 4-metre lengths.
Are your processes certified?
Yes, our quality management system is ISO 9001:2008 certified, with all equipment covered by a twelve-month warranty.
How quickly can the Pallet Master be installed?
Installation typically completes within three hours, with no requirement for hydraulic or electrical modifications to existing machinery.
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