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Business Details
19 Years
experience
CFD & FEA Software Solutions for Engineering Excellence
UpFront Engineering Simulation was established in October 2007 by Michael Clapp as a consultancy services business. In October 2010, we merged with 80/20 Engineering, founded by Sean Horgan and Ake Burman, to create a comprehensive simulation solutions provider. Our expertise lies in Computational Fluid Dynamics (CFD), Finite Element Analysis (FEA), and thermal analysis, serving industries such as automotive, aerospace, electronics cooling, and rotating machinery. We offer simulation project work, CFD/FEA implementation services, project mentoring, and process benchmarking. Our partnerships with leading software providers like Simerics-MP, Discovery SpaceClaim, and Autodesk enable us to deliver tailored solutions for mechanical design challenges.

We provide training programs for tools such as CFdesign, NEi Nastran, and CAESES, ensuring clients maximise their simulation capabilities. Our real-time CFD solutions, including Flow-RT, revolutionise product development by enabling instant design feedback. With offices in the UK, USA, Sweden, and Belgium, we support global clients in optimising product performance through advanced simulation technologies. Our team's decades of combined experience in simulation software development and application underpins our commitment to innovation. We specialise in complex applications such as zero-emission power solutions, heat pump design, and fluid machinery analysis, delivering actionable insights through digital prototyping.
Services
CFD Software FEA Solutions Thermal Analysis CAD Integration Simulation Training Flow Control Heat Transfer Product Optimisation Marine Applications Turbo-Machinery Design
Details
  • Year established: 2007
Highlights and features
  • We offer 15+ years of simulation software development and application expertise
  • Our team includes original developers of industry-standard CFD tools
  • We provide real-time simulation solutions for instant design feedback
  • We maintain strategic partnerships with leading CAE software providers
  • We deliver global support with offices in four countries
Services
CFD Software
Our Computational Fluid Dynamics software solutions enable precise simulation of fluid flow and thermal behaviour. We provide tools like Simerics-MP and Flow-RT for applications ranging from HVAC systems to turbo-machinery. Our software integrates directly with CAD platforms to streamline design validation processes.
FEA Solutions
Finite Element Analysis services help predict product performance under real-world conditions. We implement solutions like Discovery SpaceClaim and Autodesk Nastran for stress, vibration, and thermal analysis. Our FEA tools enable rapid design iteration and failure prediction.
Thermal Analysis
Specialised thermal management solutions optimise heat transfer in electronic and mechanical systems. We analyse cooling requirements for applications from LED lighting to refrigeration systems. Our simulations identify hotspots and improve thermal efficiency.
Simulation Training
Comprehensive training programs develop in-house simulation capabilities. We offer courses for CFdesign, NEi Nastran, and CAESES software. Our training combines theoretical knowledge with practical application for immediate productivity gains.
Product Optimisation
We help engineers refine product designs using digital prototyping techniques. Our optimisation services cover flow control valves, heat exchangers, and rotating machinery. We implement automated shape optimisation with CAESES for performance improvements.
People
Michael Clapp
Founder
Established UpFront Engineering Simulation in 2007 with extensive experience in computational fluid dynamics and mechanical design optimisation.
Sean Horgan
Co-Founder
CAE veteran with deep expertise in simulation software development and application, co-founded 80/20 Engineering in 2010.
Ake Burman
Co-Founder
Specialises in advanced simulation solutions with decades of experience in computational engineering and software integration.
Questions
What simulation software solutions do you offer?
We provide Simerics-MP, Discovery SpaceClaim, CAESES, Autodesk CFD, and NEi Nastran with CAD-integrated implementations.
Do you provide training for simulation tools?
Yes, we offer introductory and advanced courses for major CFD and FEA software packages with hands-on practical sessions.
What industries do you support?
We serve automotive, aerospace, electronics cooling, marine, HVAC, and rotating machinery sectors with tailored simulation solutions.
Can you help with real-time simulation implementation?
Our Flow-RT solution enables real-time CFD analysis directly within design workflows for immediate performance feedback.
Do you offer global support services?
We have offices in the UK, USA, Sweden, and Belgium providing multinational support for simulation projects and implementation.
What consulting services are available?
We provide CFD/FEA implementation, project mentoring, process benchmarking, and complex simulation project execution across multiple engineering domains.