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Precision Metal Fabrication & Engineering Services in Somerset
Aller Engineering has built a reputation for excellence in metal fabrication and engineering, drawing on over two decades of industry experience. We specialise in transforming client concepts into precision-engineered products using ferrous and non-ferrous materials. Our comprehensive services include laser cutting, bending, welding, CNC punching, and assembly, supported by advanced machinery like Bystronic laser systems and press brakes. With expertise across military, automotive, agricultural, and commercial sectors, our skilled team delivers tailored solutions from concept to completion. We prioritise accuracy, efficiency, and client collaboration, ensuring projects meet exact specifications and deadlines.

Backed by a commitment to innovation and quality, we serve as a trusted partner for complex fabrication challenges. Our Somerset-based facility combines technical expertise with hands-on craftsmanship to produce durable, high-specification components. Continuous investment in technology and staff development ensures we maintain industry-leading standards. Clients benefit from our end-to-end approach, which minimises supply chain complexity while maximising value. Whether prototyping or large-scale production, we focus on delivering reliable, cost-effective engineering solutions.
Services
Laser Cutting Bending & Folding CNC Punching Welding Assembly Tube Bending Machining Guillotining
Highlights and features
  • We offer over 20 years of specialist metal fabrication experience
  • Our team includes certified welders and CNC machining experts
  • We utilise Bystronic laser cutting and press brake technology
  • Our facility handles complete project lifecycles from design to delivery
  • We serve diverse industries including defence, automotive and agriculture
Services
Laser Cutting
Our Bystronic laser cutting system delivers fine tolerances and high-quality finishes for sheet metal components. The thermal process uses focused laser beams to melt material, with gas jets removing molten waste. Capable of handling complex geometries and various metals, this technology ensures accurate cuts for industrial applications ranging from prototypes to bulk production runs.
Bending & Folding
Using Bystronic press brakes with CNC controls, we form flat metal sheets into three-dimensional components. Our equipment achieves precise angles and safety edges through hemming or Dutch folding techniques. Computerised systems ensure repeatability while manual and hydraulic tube bending capabilities handle complex ductile metal shapes across multiple industries.
CNC Punching
Our Shape twenty-station auto-index punching machine creates holes and forms in sheet metal with high accuracy. Capable of producing standard and custom shapes, including dimples and thread plunges, this service supports electrical enclosures and structural components. The system combines automated X/Y axis movement with diverse punch tooling for versatile sheet metal processing.
Welding
We offer MIG and TIG welding services for joining metal components with strong, precise seams. Our skilled welders handle both ferrous and non-ferrous materials, supporting structural integrity in fabricated assemblies. This essential process complements our cutting and forming capabilities to complete complex engineering projects across multiple sectors.
Assembly
Our assembly services integrate fabricated components into complete systems or products. While this page is under development, our product gallery demonstrates completed assemblies combining laser-cut, bent, and welded elements. This final stage ensures all components function cohesively, meeting technical specifications for end-use applications in various industries.
Questions
What fabrication services do you offer?
We provide laser cutting, bending, welding, CNC punching, tube bending, and assembly services. Our capabilities include working with ferrous and non-ferrous metals for diverse industrial applications.
Which industries do you serve?
We support automotive, agricultural, military, office equipment, catering, and gymnasium sectors with custom metal fabrication solutions tailored to specific industry requirements.
What materials can you work with?
Our facility handles both ferrous metals like steel and non-ferrous materials including aluminium and stainless steel for comprehensive fabrication projects.
Do you handle complete projects from design to delivery?
Yes, we offer end-to-end services covering design, prototyping, manufacturing, and final product delivery to streamline your fabrication requirements.
What machinery do you use?
We utilise Bystronic laser cutters, press brakes, and Shape CNC punching machines alongside hydraulic tube benders to ensure precision and efficiency in all projects.