Business Details
29 Years
experience
Your Trusted Engineering Partner in Nantwich
Established in 1997, Orion Engineering has built a reputation for delivering precision engineering solutions tailored to diverse industries. Our expertise spans design engineering, 3D modelling, and finite element analysis, with a particular specialism in valve design for water, oil, and gas sectors. We support clients through every stage of product development, from concept to manufacturing, including assistance with regulatory approvals such as the Pressure Equipment Directive and Water Regulations Advisory Scheme. Our team combines decades of hands-on experience with advanced software tools like Autodesk Inventor to create bespoke solutions. We prioritise flexibility, confidentiality, and innovation, ensuring clients receive customised support for complex engineering challenges.With a proven track record in plastic moulding design and production tooling, we bridge the gap between theoretical concepts and real-world applications. Our commitment to quality is reflected in successful client projects, including safety valve approvals and 3D-printed components for specialised equipment. We maintain strong industry affiliations through memberships with the Institute of Engineering and Technology and the Engineering Council. Our approach combines technical rigour with practical problem-solving to meet evolving client needs in a competitive market.
Services
Design Engineering
3D Modelling
Finite Element Analysis
Plastic Moulding Design
Regulatory Compliance
Details
- Year established: 1997
Highlights and features
- We offer 28 years of specialist engineering design experience since 1997
- Our team holds technical expertise in valve design and regulatory compliance
- We provide end-to-end support from concept development to manufacturing
- Our Autodesk-certified engineers deliver precision 3D modelling solutions
- We maintain strict client confidentiality for sensitive engineering projects
Associations and certifications
- Water Regulations Advisory Scheme
- Pressure Equipment Directive Approval
Services
Design Engineering
Our design engineering services create precision technical drawings and 3D models for diverse industries. Using Autodesk software, we develop detailed schematics for mechanical components, electrical systems, and specialised equipment. This service benefits manufacturers requiring accurate documentation for production, with deliverables including AutoCAD files and printable 3D models.
Finite Element Analysis
We perform finite element analysis to optimise product designs through virtual stress testing. Using linear and non-linear methods, we identify structural weaknesses and suggest improvements. This service helps clients validate designs before prototyping, reducing development costs and ensuring compliance with industry safety standards.
Regulatory Compliance
Our regulatory compliance service guides clients through product certification processes. We specialise in Water Regulations Advisory Scheme approvals and Pressure Equipment Directive compliance. This service ensures products meet mandatory safety standards, with support for documentation preparation and testing facility coordination.
Plastic Moulding Design
We design plastic components and moulding systems for industrial applications. Our expertise covers injection moulding tooling and recyclable container development. This service provides manufacturers with production-ready designs that balance functionality with cost-effective manufacturing processes.
3D Modelling
Our 3D modelling service transforms concepts into digital prototypes for evaluation. Using Inventor software, we create interactive models for design validation. This service enables clients to visualise products before manufacturing, with applications in marketing materials and functional testing.
People
Paul Gater
Managing Director
Paul Gater founded Orion Engineering in 1997 after 25 years in engineering roles at Foden's and Donald Brown Ltd. With an MSc in Management Studies and Incorporated Engineer status, he specialises in design engineering and regulatory compliance. His career spans valve design, production planning, and advanced engineering research.
Questions
What engineering services do you specialise in?
We specialise in design engineering, 3D modelling, finite element analysis, plastic moulding design, and regulatory compliance support for product approvals.
How experienced are your engineers?
Our team has over 28 years' experience since 1997, with expertise in valve design, Autodesk software, and regulatory standards like PED and WRAS.
Can you help with product regulatory approvals?
Yes, we assist with Water Regulations Advisory Scheme approvals and Pressure Equipment Directive compliance for safety-critical components.
Do you work with international clients?
While based in Nantwich, we provide engineering solutions to clients across various industries regardless of location.
How do you ensure design accuracy?
We use Autodesk-certified software for precise 3D modelling and finite element analysis to validate structural integrity before manufacturing.
