Business Details
24 Years
experience
Expert Motorsport Engineering Solutions in Wellingborough
Established in 2002, EY3 Engineering has built a reputation as a leader in motorsport design, engineering, and manufacturing. Our expertise spans from conceptual design to full-scale production, serving elite clients in Formula 1, touring cars, and historic racing. With two decades of experience, we combine cutting-edge technology like Siemens NX 3D CAD software with hands-on craftsmanship to deliver winning solutions. Our in-house capabilities include welding, fabrication, machining, and aerodynamic analysis, supported by a team of seasoned engineers and consultants.We pride ourselves on problem-solving and innovation, evidenced by our record of designing championship-winning touring cars. Backed by CAA approvals and partnerships with industry leaders, we maintain rigorous quality standards while adapting to emerging challenges in electric and hybrid vehicle technologies.
Services
CAD Design
Welding
Fabrication
Machining
Aerodynamics
Prototyping
Reverse Engineering
Assembly
Powertrain
3D Printing
Details
- Year established: 2002
Highlights and features
- We have 20+ years' experience in Formula 1 and touring car engineering
- Our team includes former Cosworth senior management and WTCC championship designers
- In-house Siemens NX CAD capabilities with CAA-approved welding techniques
- Proven track record designing 3 international touring cars with debut race wins
- Specialists in electric/hybrid powertrain components for Formula E applications
Services
CAD Design
Our engineers utilise Siemens NX 3D CAD software to create detailed digital models for motorsport components. This technology enables precision design of chassis, suspension systems, and aerodynamic bodywork while ensuring manufacturability. The digital workflow supports rapid iteration and virtual testing before physical production.
Welding
We offer specialist welding for motorsport applications using TIG, MIG, and gas welding techniques. Our certified welders work with exotic materials including titanium, inconel, and magnesium to exacting standards required for racing safety and performance.
Aerodynamics
Through strategic partnerships, we employ computational fluid dynamics (CFD) to optimise vehicle aerodynamics. This advanced analysis helps maximise downforce and efficiency while minimising drag for competitive racing applications.
Prototyping
Our in-house FDM 3D printing capabilities enable rapid prototyping of components up to 400x400x450mm. This facilitates design validation, ergonomic testing, and production jig creation while accelerating the development cycle for racing programmes.
Powertrain
We design and manufacture high-voltage electric powertrain components for motorsport applications. This includes copper windings and motor components used in Formula E and record-breaking electric vehicles like the VW ID R Pikes Peak car.
People
Kees Mense
Managing Director
With 26 years at Cosworth and 20 years leading EY3, Kees brings extensive engine development and manufacturing expertise. He oversees strategic direction while maintaining hands-on involvement in complex engineering challenges.
Daniel Mense
Engineering Director
A former WTCC championship-winning designer, Daniel leads our CAD team with 14 years' motorsport design experience. He specialises in creating race-winning touring car platforms and electric vehicle systems.
John Thompson
Consultant
Renowned designer of LeMans-winning cars, John provides technical guidance on historic racing projects. His consultancy ensures continued support for iconic racing cars like the Porsche 962 and Honda NSX.
Questions
What motorsport sectors do you work with?
We serve Formula 1, touring cars (WTCC/BTCC/TCR), historic racing, electric racing (Formula E), and endurance racing clients globally.
Can you handle confidential engineering projects?
Yes, we regularly work on NDAs with major manufacturers, maintaining strict confidentiality throughout the design and production process.
Do you work on non-motorsport projects?
While our core focus is motorsport, we apply our engineering expertise to aviation, electric vehicle development, and specialist automotive projects.
What manufacturing capabilities do you have?
Our facilities include CNC machining, 3D printing, welding (aluminium/titanium/inconel), and full-bodyshell fabrication with dedicated jigs.
How do you ensure quality control?
We maintain CAA approvals for aerospace welding and use FEA/suspension analysis tools, with full in-house inspection capabilities.
Can you support historic racing car restoration?
Yes, we produce replacement components and monocoques for heritage racing cars including Porsche 962 and historic F1 models.
